Silicone Rubber Molding Manufacturer
LGDSilicone Parts is a leading provider of produced parts using the silicone rubber molding process. LGDSilicone offers comprehensive solutions for Silicone Rubber Molding applications realized
Silicone Molding Manufacturers Service
كقائد ورائد في الصناعة, we know silicone rubber molding inside and out. نحن نتبع نهج الأنظمة الكاملة والتكنولوجيا المتقدمة, الأتمتة وتخطيط الجودة هما الأساس.
At Lgdsilicone, Our engineers and technical team work together to determine the best solution that will meet our customers’ product objectives, add value, and that will measure-up to our own internal high standards for quality, efficiency, and productivity.
We offer a full portfolio of services, مشتمل: Design & Prototyping, Production and Value-Added Inline Operations.
Silicone Rubber Molding Other Production Capabilities
تقدم LGDSilicone العديد من الخيارات لقدرات إنتاج صب مطاط السيليكون
قالب الضغط
قولبة ضغط مطاط السيليكون هي عملية التشكيل بالضغط باستخدام مطاط السيليكون كمادة.
صب حقن LSR
LSR Injection Molding هي عملية حقن مطاط السيليكون السائل في آلة التشكيل لتصنيع الجزء.
صب حقن HCR
تتضمن عملية تشكيل حقن السيليكون HCR عادةً تسخين المادة الخام وحقنها تحت ضغط عالٍ في قالب.
بثق السيليكون
بثق السيليكون هو العملية التي يتم فيها إجبار السيليكون من خلال قالب على شكل لإنتاج طول تشكيل مستمر
أوفيرمولدينج سيليكون
يتضمن القولبة المفرطة بالسيليكون وضع جزء معدني أو بلاستيكي في تجويف القالب وتسخينه لمعالجته
تقويم السيليكون
صقل السيليكون هو عملية ميكانيكية تستخدم لتصنيع صفائح موحدة مصنوعة من مطاط السيليكون
قوالب منتجات السيليكون
The Silicone Moulding Production Process
All phases of the silicone product development process, including product design, precision tooling, manufacturing, and fulfillment, take place at LGDSilicone under one roof.
1. Select the appropriate durometer and silicone material
We can recommend the optimum silicone material by properly assessing the needs of our customers. The most practical material will be chosen based on the product’s structure and function, the application environment, performance, safety test requirements, and the customer’s budget.
2. Silicone material compounding and blending
3. Cutting / Blanking
Silicone material after blending will be collected in large rolls covered with film to prevent dust or dirt. It then will be cut into slices by an automatic cut machine. The slices’ length and width will be controlled according to the silicone part’s weight to be molded. Silicone blanking makes it easier for our molding operators to weight the material during silicone molding production.
4. Put the silicone substance on the hot tool mold and weigh it down.
5. Silicone part vulcanization molding
Silicone material will be fully cured under high temperature and pressure from vulcanizing molding machine, then the silicone parts are formed. Our molding department is equiped with 8 high precision automatic vacuum vulcanizing machines which can be used to craft more high performance silicone parts. Our sophisticated molding machines, coupled with our skilled operators, provide the capacity and flexibility to mould high-quality, high-volume silicone parts in short peroid.
6. Demolding
The vulcanizing molding machine will automatically relieve pressure after the silicone is fully cured, allowing molding personnel to remove the silicone-molded pieces by pulling out the tool mold. The raw material will be repositioned for the following vulcanization cycle.
7. Deflash
Silicone Flash – Is a thin flap of material at the parting line where the mold splits. Due to the low viscosity of silicone material and high molding pressure during heating and curing, The pressurized silicone material will flow to every spaces of tool mold. Flash can be minimized with favorable designs and better tooling and accurate material weight during vulcanizer molding production. Flash will be removed mainly by hands, cryogenics deflashing can also be applicated for some cases.
Where do you find silicone parts?
توفر LDGSilicone نطاقًا واسعًا من أجزاء التشكيل المخصصة لمطاط السيليكون. يمكن العثور على هذه الأجزاء في المنتجات المستخدمة في مجموعة واسعة من الصناعات, بما في ذلك السيارات, الفضاء,تجهيزات المطابخ, علوم الحياة (مثل المنتجات الطبية / الرعاية الصحية / رعاية الأطفال), ولعبة والتطبيقات الخاصة.
The Measurement Center
3نظام القياس د
اختبار العزل
RCA Abrasion
Torque Test
اختبار الشد
اختبار التآكل
H-L Temperature Test
XRF Test for RoHS
Custom Silicone Mold FAQs
What equipment is needed for injection molding?
- 5 years of plastics injection molding set-up and processing experience
- Experience with robotic load/unload/packing equipment is highly preferred
- Hand-on set-up related experience with plastic injection molding machines, cranes, various hand tools, temperature controllers, drill press, tapping arms, pick and place robots, إلخ.
Can You injection mold silicone?
Injection molding of liquid silicone rubber is a process to produce pliable, durable parts in high volume. Liquid silicone rubber is a high purity platinum cured silicone with low compression set, great stability and ability to resist extreme temperatures of heat and cold ideally suitable for production of parts, where high quality is a must. Due to the thermosetting nature of the material, liquid silicone injection molding requires special treatment,
How much does a silicone mold cost?
The cost of a silicone mold or tool depends on the requirements of your product. Before you can get pricing, you must have an engineered design. Laminar Industries can help streamline the quote for you. Pleas contact us at sales@lgdsilicone.com and we’ll be happy to help point you in the right direction.