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Panduan bahan gasket silikon

Gasket silikon menawarkan meterai mekanikal untuk mengisi jurang antara permukaan dalam peranti. Ia adalah bahan silikon atau item yang mengisi jurang antara bahagian (Ingress atau Egress) (Ingress atau Egress). Gasket silikon boleh dibuat dari pelbagai bentuk silikon, termasuk silikon pepejal, buih silikon, Silicone Sponge, silikon yang dibentuk, dan silikon dicetak 3D. Gasket silikon boleh didapati dalam pelbagai warna, durometer, Kimia, dan pakej tambahan.

Kualiti lain gasket silikon berprestasi tinggi termasuk:

  • Julat kekonduksian terma/elektrik atau penebat
  • Rintangan UV dan ozon
  • Prestasi mekanikal yang konsisten merentasi pelbagai suhu
  • Keserasian yang sangat baik dengan pelbagai bahan lain

Faedah gasket silikon

Terdapat berjuta -juta bahan yang tersedia untuk membina gasket, but silicone gaskets stand out because of their numerous benefits. They can be used in both indoor and outdoor settings.

Ability To Withstand High And Low Temperatures

Silicone gaskets are ideal for many industrial applications because they can withstand temperatures of up to 392 degrees Fahrenheit continuously, without degrading or wearing out. Selain itu, they can tolerate heat up to 428 degrees Fahrenheit on an intermittent basis.

In addition to being heat-resistant, silicone gaskets remain flexible even at extremely cold temperatures. They can withstand temperatures as low as -94 darjah Fahrenheit.

Excellent Insulation

Silicone gaskets are good insulators of electricity. By combining silicone with nickel-graphite or silver-plated aluminum particles, they can also filter electromagnetic interference (EMI) due to their conductive qualities. Ini amat penting untuk peranti elektrik.

Silikon digunakan secara meluas dalam penebat voltan tinggi dan komponen elektrik lain. Mereka boleh disambungkan silang oleh proses kimia yang berbeza, menjadikan mereka tidak reaktif pada suhu tinggi. Sektor elektrik sangat bergantung pada bahan-bahan yang tidak reaktif ini.

Apabila pelepasan elektromagnet adalah masalah, silikon boleh digabungkan dengan karbon separa konduktif untuk menyediakan perlindungan pelepasan elektromagnet.

Sangat tahan lama

Gasket silikon sangat tahan lama, kerana mereka tahan radiasi UV, ozon, dan keadaan cuaca yang keras. Ini menjadikan mereka sesuai untuk kegunaan luaran. Selain itu, panjang umur mereka menjadikan mereka pilihan yang murah. Mereka adalah bahan yang boleh dipercayai dan stabil yang boleh digunakan untuk jangka masa yang panjang tanpa mempamerkan pakaian, Dan mereka tidak memerlukan banyak penyelenggaraan selepas pemasangan.

FDA diluluskan

Gasket silikon diluluskan oleh FDA, menjadikan mereka sesuai untuk digunakan dalam peralatan perubatan, instrumen penjagaan kesihatan, dan loji pemprosesan makanan. Mereka juga boleh dicampur dengan sebatian yang diluluskan oleh FDA yang lain untuk menghasilkan kekuatan air mata yang tinggi.

Berbeza dengan gasket asbestos, Gasket silikon secara medis tidak aktif, bermaksud mereka tidak beracun dan tidak membahayakan manusia. Ciri -ciri ini menjadikan gasket silikon penting untuk industri seperti penjagaan kesihatan, pemprosesan makanan, Diagnostik Perubatan, dan farmaseutikal.

Retardant api

Gasket silikon mempunyai tahap mudah terbakar yang rendah, yang menjadikan mereka sesuai untuk perniagaan yang menjana haba yang ketara. Mereka boleh bekerja dalam peralatan telekomunikasi dan sistem transit awam.

Gasket silikon memenuhi kriteria ujian dari makmal penaja jamin (UL) untuk keselamatan kebakaran dan rintangan api. Ini bermaksud bahawa gasket silikon dapat mencapai UL94v0, UL94v1, dan kriteria mudah alih UL94HF1.

Bahan Repelling Air

Gasket silikon dihasilkan dengan bahan pemutar air, yang berkesan menangkis air hujan dan memerangi kelembapan. Ciri -ciri ini menjadikan mereka pilihan yang sangat baik untuk perniagaan yang mengendalikan kelembapan atau air, serta aplikasi luar dalam keadaan cuaca lembap.

Gasket silikon mengekalkan meterai kedap air, memastikan bahawa perniagaan anda tetap kering dan bebas kelembapan, Walaupun dalam persekitaran yang mencabar.

Jenis gasket

Gasket silikon boleh dikelaskan dengan pelbagai cara. Contohnya, Gasket silikon pepejal dan gasket silikon span berasingan kerana mereka mempunyai struktur molekul yang berbeza. Kekerasan atau durometer juga membezakan pengedap silikon. Foam silicone gaskets may be soft like sponge silicone gaskets, but foam silicones are separate because they include different components and employ other curing procedures. Interstate die cuts all of these silicone gasket kinds.

Solid Silicone Gaskets

Solid silicone gaskets are comprised of solid rubber components with a tightly-packed molecular structure.

  • They have lower durometers (hardness) and compression rates than sponge silicones
  • Not all solid silicones are “soft”
  • Lower-durometer solid silicones provide robust environmental sealing with low closure force
  • Solid silicone gaskets with mid-range durometers require increased closing force
Solid Silicone Gaskets​
Sponge Silicone Gaskets​

Sponge Silicone Gaskets

Sponge silicone gaskets are comprised of sponge-like silicone compounds that provide cushioning and padding. Interstate die cuts both primary types of sponge silicone materials: open-cell and closed-cell.

  • Open-cell silicone gaskets have linked pockets that unless the gasket is squeezed, enable water, bahan kimia, and air to flow
  • Closed-cell silicone gaskets are filled with nitrogen gas to block the passage of these compounds at low pressures

Foam Silicone Gaskets

Foam silicone gaskets are constructed of soft, sederhana, firm, or extra-firm silicone grades for varied quantities of compressibility.

  • They have a lower compression set than sponge silicone gaskets
  • Provide greater flame resistance

The die cuts the three primary forms of foam silicone materials: open-cell, closed-cell, and silicone rubber which contains both open and closed cells. Like solid silicones and sponge silicones, foam silicones have diverse uses.

Foam Silicone Gaskets​
Injection Molded Silicone Gaskets​

Injection Molded Silicone Gaskets

Molded silicone seals with round or bespoke cross-sections are commonly required for high wash down (IP66 or NEMA 4) or water submersion requirements. Getah silikon cecair (LSR) permits very tiny cross sections, down to .030, to be molded in durometers from 10 kepada 70 Pantai A. Using injection molded liquid silicone rubber, separating line flash may be eliminated to guarantee sealing integrity. Get our handy Liquid Silicone Touch brochure to assist in developing enclosure sealing.

  • At a Glance: Injection Molded Silicone Gaskets
  • Excellent for intense water spray and submersion
  • Broad durometer range (10 - 70 Pantai A) (10 - 70 Pantai A)
  • Molding enables unique three-dimensional pieces
  • Large temperature range (-67°F to 392°F)
    Rintangan UV dan ozon

Specialty Silicone Gasket Materials

Bahan gasket silikon digunakan secara meluas dalam sektor yang berbeza untuk kualiti unggul mereka, seperti rintangan suhu tinggi, rintangan kimia, dan fleksibiliti. Gasket ini dihasilkan dari getah silikon, yang merupakan elastomer sintetik yang dapat menahan suhu tinggi dari -55 ° C hingga 300 ° C. Mereka digunakan secara meluas dalam automotif, aeroangkasa, dan sektor pemprosesan makanan.

Elastomer silikon menyembuhkan platinum

Setiap elastomer dalam rangkaian produk lgdsilicone disembuhkan dengan haba dan platinum, telus, dan mematuhi garis panduan FDA untuk barang getah, Farmakopeia Amerika Syarikat dan Formulasi Kebangsaan (USP) Kriteria Kelas VI, dan Pembatasan Bahan Bahan Berbahaya Kesatuan Eropah (ROHS) (ROHS). Direka untuk digunakan dengan makanan, Bahan silikon ini boleh didapati dalam warna tersuai, helaian, dan bentuk kompaun siap sedia, as well as durometers ranging from 10 kepada 80.

Military and Aerospace Silicones

LGDSilicone Products offers a comprehensive array of silicone gasket materials that may fulfill even the most demanding military and aerospace applications. Fluorosilicone products in this class offer chemical and fuel resistance, whereas silicone rubber gasket materials are examined to military and aerospace specifications such as MIL-DTL-25988C and A-A-59588A. Tinggi- and low-temperature applications are no impediment for this array of silicones.

Particle-Filled Shielding Silicones

LGDSilicone Products offers a wide selection of electrically conductive EMI and RFI shielding silicone gasket materials in this category. These materials are ideal for satellite communications, automotif, unmanned systems, and aerospace applications. Fill materials include nickel aluminum, nickel graphite, silver aluminum, silver copper, silver glass, and silver nickel. Each material is offered as compression-molded sheet stock, continuous rolls, and uncured moldable compounds.

What Are the Uses of Silicone Gaskets?

Silicone gaskets can resist high and low temperatures making them a versatile material. You may use it for a broad number of purposes, termasuk:

  • Pemprosesan makanan
  • Medical equipment
  • Industrial processes
  • Automobile engines
  • Aeroangkasa
  • Pharmaceutical
  • Mobile technologies
  • Tenaga
  • Transportation

You can use silicone gaskets when you require a material with high-temperature resistance, a low compression set, dan penebat elektrik yang kuat.

Properties of silicone gaskets

Silicone gaskets come in solid, foam, and sponge versions - making them an incredibly versatile alternative. It is a durable material with good temperature stability and does not react with many chemicals, making it typically innocuous. Silikon adalah pilihan gasket yang baik kerana ia membuat meterai yang ketat dan menangkis air. Lebih-lebih lagi, keupayaannya untuk menahan turun naik suhu menjadikannya lebih baik untuk banyak bentuk getah lain. Silikon pepejal boleh digunakan dengan penutupan logam dan memerlukan daya penutupan yang baik. Sebaliknya, Struktur sel tertutup silikon span dan buih menjadikannya sesuai untuk aplikasi pengedap alam sekitar di mana daya penutupan yang lebih rendah diperlukan.

Sesuai untuk digunakan dalam situasi suhu panas atau rendah, Kekerasan Silicone Sponge dinilai dalam PSI atau Ketumpatan, dengan dua hingga lima psi atau 250kg/m3 dianggap lembut dan 14 kepada 20 psi atau 650kg/m3 dianggap tegas. Oleh itu, buih silikon dengan struktur sel tertutup sesuai untuk kandang alam sekitar. Silikon mempunyai prestasi set mampatan yang kuat, but its rip strength The advantages of silicone include:

Fleksibel - It won’t freeze or crack at high or cold temperatures.
Kalis air - It won’t break down because of exposure to water.
Shrink-proof — It won’t shrink throughout the course of its lifetime
Extremely good weather resistance – It is not vulnerable to ozone or UV assault

Silicone Gaskets FAQs

What are silicone gaskets used for?

In the building sector, doors and HVAC systems are sealed with silicone gaskets. They are utilized in industrial oven seals and equipment for food preparation. They are utilized for medical and healthcare devices in the sector.

Does silicone make a good gasket?

Silicone is a good choice for gaskets because it makes a tight seal and repels water. Lebih-lebih lagi, its capacity to endure temperature fluctuations make it preferable to many other forms of rubber.

What are the disadvantages of silicone gaskets?

One of the biggest drawbacks of silicone rubber is its weak rip strength. This can be enhanced with the addition of additional chemicals, but it doesn't inherently give strength or abrasion resistance, therefore the application needs to be carefully analyzed for the suitability of silicone as a solution.

Is it OK to use silicone on rubber gasket?

Depending on what it's for but ultimately, Ya. Silicone is what rubber is composed of. Silicone is used to “fill the gaps” depending on what gasket you refer to and if it is supposed to be removed later on.

How Do Silicone Gaskets Compare to Rubber Gaskets?

While rubber gaskets come from rubber trees, silicone gaskets are man-made. In certain situations, silicone gaskets can perform better and be more efficient. Contohnya, they are preferable when dealing with extremely high temperatures.

Natural rubber can effectively perform within a range of -58 kepada 176 darjah Fahrenheit, whereas silicone can endure severe temperatures from -58 darjah hingga 446 darjah. Natural rubber begins to wear out around 176 degrees and melts at 248 darjah.

Rubber cannot be used with ozone, asid kuat, lemak, minyak, and grease. Sebaliknya, silicone can be utilized with these materials. Silicone gaskets are suitable in harsh weather conditions and for outdoor use with UV exposure.

Do you put silicone on both sides of a gasket?

Unless a primer is necessary, you should apply the sealant to the prepared surface. Apply an equal coat to all sides of the gasket.

Contact Your Silicone Gaskets Expert Today

By now, you should be familiar with everything there is to know about silicone gaskets, including all of their benefits. They are a flexible alternative for many different sectors. If you believe silicone gaskets are the best solution for your needs, you may be wondering where to acquire them.

You need a reliable firm that can help you with any difficulties, answer your inquiries, and provide the necessary experience. LGDsilicone is one such firm. LGDsilicone is also a prominent manufacturer known for making top-quality silicone gaskets. Hubungi Kami today to receive a customized quotation for your company's requirements.